Lithium 12-Hydroxystearate: The Advanced Lithium Soap Thickener for Demanding Industrial Applications

Lithium 12-Hydroxystearate

Introduction of lithium 12-hydroxystearate


Lithium 12-hydroxystearate (Li-12HSA, CAS 7620-77-1) has emerged as the gold standard thickener for high-performance lubricating greases and specialty formulations. As the lithium salt of 12-hydroxystearic acid, this compound delivers unparalleled thermal stability and mechanical durability, making it indispensable for extreme-condition applications in aerospace, automotive, and heavy industries.

Chemical Profile
Molecular Structure:

  • Chemical formula: C₁₈H₃₅LiO₃
  • Molecular weight: 306.41 g/mol
  • Structural features:
    • Hydroxyl group at C12 position enables superior hydrogen bonding
    • Long hydrocarbon chain (18 carbons) provides excellent oil solubility
    • Lithium cation contributes to high melting point

Physical Properties:

  • Appearance: Fine white to off-white powder
  • Melting point: 220°C (428°F) – significantly higher than conventional lithium stearate (190°C)
  • Bulk density: 0.45-0.55 g/cm³ (loose)
  • Solubility characteristics:
    • Water: <0.05 mg/L at 20°C (virtually insoluble)
    • Mineral oils: Excellent dispersion at elevated temperatures
    • Polar solvents: Limited solubility in alcohols/glycols

Manufacturing Process
Qingdao ACTA Biotechnology’s production follows a stringent 5-stage protocol:

  1. Raw Material Qualification
    • 12-hydroxystearic acid: Minimum 98% purity, OH value 155-165 mg KOH/g
    • Lithium hydroxide monohydrate: Battery-grade, ≤0.1% chloride impurities
  2. Saponification Reaction
    • Reactor conditions:
      • Temperature: 85-95°C
      • Molar ratio: 1:1 LiOH to acid (±0.5% tolerance)
      • Reaction time: 4-6 hours under nitrogen blanket
  3. Washing & Purification
    • Triple-wash process with deionized water (conductivity <5 μS/cm)
    • Residual lithium hydroxide: <0.3% by titration
  4. Drying & Particle Size Control
    • Spray drying inlet/outlet temps: 180°C/80°C
    • Particle distribution:
      • D50: 15-25 μm
      • >100 μm: <1%
  5. Quality Assurance
    • Batch testing includes:
      • Acid value: <5 mg KOH/g
      • Loss on drying: <1.5% (105°C, 2h)
      • Ash content: 10.5-11.5% (800°C)

Performance Advantages of lithium 12-hydroxystearate

Thermal Properties:

  • Dropping point: 195-220°C (ASTM D2265)
  • Thermal decomposition onset: 230°C (TGA, N₂ atmosphere)
  • Oxidation stability:
    • 100+h at 170°C (ASTM D942)
    • 50% lower oxidation rate vs. calcium soaps

Rheological Benefits:

  • Penetration (worked, 60 strokes): 265-295 (NLGI grade 2)
  • Shear stability: <10% penetration change after 100,000 strokes (ASTM D217)
  • Viscosity index improver effect: +15-20% vs. base oil alone

Industrial Applications of lithium 12-hydroxystearate

1. High-Performance Greases

  • Automotive:
    • Wheel bearings (meets SKF LGHB2 requirements)
    • CV joints (exceeds MIL-PRF-81322G)
  • Industrial:
    • Steel mill bearings (continuous operation at 150-180°C)
    • Mining equipment (water resistance to IP 220)

2. Polymer Additives

  • PVC stabilizer:
    • Reduces HCl evolution by 40% at 180°C vs. Ca/Zn systems
  • Engineering plastics:
    • Nucleating agent for POM (20% faster crystallization)
    • Acid scavenger in polyamides

3. Cosmetic Formulations

  • Anhydrous systems:
    • Lipsticks: 3-8% for structure
    • Deodorant sticks: 5-12% as binder
  • Emulsions:
    • W/O creams: 1-3% as co-emulsifier

4. Coatings Industry

  • Gloss control agent: 0.5-2% in solvent-borne systems
  • Anti-settling additive: 0.3-1% in high-solid paints

Comparative Analysis

ParameterLi-12HSALi StearateCalcium 12-HSAPolyurea
Max Temp (°C)220190150180
Water Washout (%)<5<10<20>30
Cost Index1.00.70.91.8
NLGI Grade Range00-31-32-31-2

Qingdao ACTA Biotechnology’s Product Advantages

  • Enhanced Purity:
    • Heavy metals: <10 ppm Pb, <5 ppm Cd
    • Residual acids: <0.5%
  • Customization:
    • Particle sizes: 10-50 μm available
    • Surface-treated versions for non-polar systems
  • Supply Chain:
    • MOQ: 500 kg
    • Lead time: 2 weeks for standard grades
  • Technical Support:
    • Grease formulation assistance
    • Compatibility testing with base oils

Regulatory Status

  • Food contact:
    • FDA 21 CFR 178.3570
    • EU 10/2011 (No migration limits)
  • Cosmetic:
    • China IECIC approved
    • EU CosIng listed

FAQ Section

Q: Can Li-12HSA be used in biodegradable greases?
A: Yes, compatible with:
• Esters (biolubricants) – Recommended 8-12%
• PAO synthetics – 6-10% loading

Q: Storage recommendations?
A: • 24 months in original packaging
• Keep dry (<40% RH) at 15-25°C
• Avoid contact with strong acids

Q: Minimum order quantity?
A: • Sample kits: 1 kg available
• Production batches: 500 kg drum quantity

Ordering Information
Contact our technical sales team for:

  • Customized specifications
  • Bulk pricing tiers (5MT+ discounts)
  • Regional warehouse availability

References

  1. Silva, L.S.; Lima, L.C.B.; Silva, F.C.; Matos, J.M.E.; Santos, M.R.M.C.; Santos Júnior, L.S.; Sousa, K.S.; da Silva Filho, E.C. Dye anionic sorption in aqueous solution onto a cellulose surface chemically modified with aminoethanethiol. Chem. Eng. J. 2013218, 89–98. [Google Scholar] [CrossRef]
  2. CMI, https://www.echemi.com/produce/pr22120151498-lithium-12-hydroxystearate.htm

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